The exceptional durability of tungsten carbide comes from its unique composition and structure. It's not a pure metal but a ceramic-metallic composite (a "cermet"). It's made by combining tough tungsten carbide particles with a ductile metal binder, usually cobalt.

Think of it like a brick wall: the incredibly hard tungsten carbide particles are the bricks, and the cobalt binder is the mortar holding them together. This structure gives it a phenomenal combination of properties:

  • Extreme Hardness: On the Rockwell C scale, it typically rates between 85 and 95 HRA, significantly harder than even the hardest tool steels (which usually max out around 65 HRC). This makes it highly resistant to abrasion.

  • Excellent Compressive Strength: It can withstand immense crushing forces without deforming.
    This synergy means tungsten carbide parts last exponentially longer than their steel counterparts in high-wear environments, drastically reducing downtime and replacement costs.

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