Introduction
Medium voltage systems are the backbone of modern electrical distribution, linking high voltage transmission networks to end-users, industrial plants, and renewable energy facilities. Ensuring the safety, efficiency, and reliability of these systems requires high-quality components that can endure mechanical, thermal, and electrical stresses over extended periods. Among these components, 12KV/24KV epoxy resin bushings are crucial for providing secure insulation, mechanical stability, and environmental protection.

Degatech’s epoxy resin bushings are engineered to meet the demands of medium voltage equipment. Their composite materials, advanced design, and customizable features make them ideal for transformers, switchgear, current transformers, reactors, and other electrical devices. By integrating these bushings into a system, engineers can reduce maintenance costs, improve operational safety, and ensure long-term performance. For detailed information, visit Degatech Switchgear Products.

Understanding Epoxy Resin Technology
Epoxy resin bushings differ from traditional porcelain bushings in several key aspects. They are composed of unsaturated polyester resin reinforced with glass fibers, creating a lightweight yet highly durable composite material. This structure provides excellent dielectric strength, mechanical integrity, and resistance to environmental stressors such as moisture, UV radiation, and chemical exposure.

The inclusion of metal inserts (brass, aluminum, or iron) ensures secure electrical connections while maintaining mechanical stability. These inserts allow for a reliable interface between the high-voltage conductor and the equipment, reducing the risk of electrical faults or failures. Compared to porcelain bushings, epoxy resin variants are less brittle, easier to handle, and more resistant to mechanical shock.

This combination of modern composite materials and precision engineering ensures that Degatech epoxy resin bushings provide both safety and reliability, making them a preferred choice for medium voltage installations.

Technical Specifications
Degatech’s 12KV/24KV epoxy resin bushings are manufactured to meet rigorous technical standards required by medium voltage systems:

• Voltage Ratings: Suitable for 12KV and 24KV applications.

• Temperature Tolerance: Operates efficiently in a range from -40℃ to +140℃.

• Mechanical Strength: Resistant to vibrations, shocks, and thermal expansion.

• Customization Options: Thread size, color, and insert material can be tailored for specific project requirements.

These specifications ensure that bushings can handle electrical and mechanical stress reliably, providing engineers with confidence in system safety and longevity. Customization also allows for integration into diverse electrical designs and equipment configurations.

Applications in Medium Voltage Equipment

1. Transformers
   Epoxy resin bushings serve as a bridge between the transformer’s high-voltage windings and external circuits. They maintain insulation integrity, prevent electrical leakage, and protect against environmental contaminants such as dust, moisture, and pollutants. Their durability ensures that transformers operate efficiently over long service periods without frequent maintenance.

2. Switchgear
   In medium voltage switchgear, bushings allow conductors to pass safely through grounded enclosures. They help maintain insulation, reduce the risk of short circuits, and provide mechanical support for the conductors. The compact design of epoxy resin bushings also facilitates installation in confined spaces, making them practical for modern switchgear configurations.

3. Current Transformers and Reactors
   Bushings in CTs and reactors provide insulation for high-voltage terminals, ensuring that these components operate safely and reliably. They are essential for maintaining measurement accuracy, operational efficiency, and system protection in medium voltage networks.

4. Industrial and Renewable Energy Applications
   Epoxy resin bushings are increasingly used in industrial plants, solar farms, and wind energy installations. Their ability to withstand extreme temperatures, high humidity, and environmental contaminants makes them suitable for outdoor and heavy-duty applications.

Advantages of Using 12KV/24KV Epoxy Resin Bushings

• Enhanced Safety: Excellent dielectric strength and insulation prevent electrical faults and reduce operational risks.

• Long Service Life: High-quality composite materials resist aging, environmental degradation, and mechanical stress.

• Maintenance-Free: Unlike traditional porcelain bushings, epoxy resin bushings require minimal maintenance, reducing overall operational costs.

• Environmental Benefits: Manufactured from eco-friendly and U-certified materials, these bushings support sustainable electrical practices.

• Customizability: Design flexibility allows engineers to adapt bushings for specific voltage ratings, temperature ranges, and mechanical requirements.

These advantages make Degatech’s bushings an ideal solution for a wide variety of medium voltage applications, offering both technical performance and economic benefits.

Installation Guidelines

Proper installation is key to maximizing the performance and lifespan of epoxy resin bushings:

• Mounting: Ensure the bushing is installed according to the manufacturer’s specifications, avoiding overtightening of metal inserts.

• Inspection: Regularly inspect bushings for signs of wear, cracking, or discoloration. Temperature monitoring can identify potential overheating issues.

• Cleaning: Maintain the bushing surface free from dust, oil, or other contaminants to preserve optimal insulation.

• Maintenance: Minimal maintenance is required, but periodic checks will ensure continued reliability and safety.

Following these installation and maintenance guidelines helps ensure that bushings operate efficiently and safely over their intended service life.

Reliability and Safety Considerations

Medium voltage systems require components that can withstand long-term operational stress. Epoxy resin bushings offer:

• Mechanical Reliability: Resistance to vibration, thermal expansion, and mechanical load ensures structural integrity.

• Electrical Reliability: High dielectric strength and insulation prevent short circuits, partial discharge, and electrical faults.

• Environmental Reliability: Resistant to moisture, UV radiation, and chemical exposure, suitable for outdoor and industrial environments.

Incorporating high-quality epoxy resin bushings like those from Degatech into medium voltage systems improves overall system reliability, reduces the likelihood of downtime, and supports safe operational practices.

Environmental and Regulatory Advantages

Degatech epoxy resin bushings are manufactured from eco-certified materials, supporting sustainability and compliance with international regulations. They meet U-certification standards, ensuring safety, performance, and environmental responsibility. Using such environmentally compliant components demonstrates a commitment to sustainable engineering practices, which is particularly important for projects in renewable energy, industrial automation, and global energy distribution networks.

Conclusion

12KV/24KV epoxy resin bushings are vital for the safe and efficient operation of medium voltage electrical systems. Their combination of high-quality composite materials, robust mechanical design, and customizable features makes them a reliable choice for transformers, switchgear, reactors, and industrial applications.

Degatech’s epoxy resin bushings provide engineers and technicians with enhanced safety, long service life, maintenance-free operation, and environmentally friendly performance. For a comprehensive selection of high-quality switchgear components, including epoxy resin bushings, visit Degatech Switchgear Products.